Parameter
Potential Technology

RVP, density, sulfur content, aromatics

RVP Analyzer, Vibrating Element Density Meter, Gas Chromatography (GC)

H₂ purity & flow

Thermal Conductivity Analyzer (TCD), Tunable Diode Laser Absorption Spectroscopy (TDLAS)

H₂, H₂S, light hydrocarbons

TDLAS for H₂S, Non-Dispersive Infrared (NDIR) Gas Analyzer, GC

H₂S removal efficiency, hydrocarbon composition

GC, TDLAS for H₂S

H₂, H₂S, CO, hydrocarbons

NDIR, TDLAS, GC

Residual sulfur, H₂ balance

GC, TDLAS for H₂S

O₂, CO, CO₂, NOx

Zirconia O₂ Analyzer, NDIR for CO/CO₂, Chemiluminescence for NOx

LPG composition, H₂S, moisture

GC, TDLAS for H₂S, Aluminum Oxide Moisture Analyzer

H₂, CO, CH₄, H₂S

NDIR, TDLAS, Catalytic Bead Detector (for combustibles)

Sulfur content, density, RVP

GC, Vibrating Element Density Meter, RVP Analyzer

Description

The FCC gasoline hydrotreater allows olefinic and cracked naphtha to be hydrodesulphurised to meet gasoline blending specifications. In order to produce products for gasoline blending, the unit’s secondary objectives are to minimise reductions in product RVP and octane.

In order to minimise the octane loss across the process, the selective desulphurisation unit is often paired with a Selective Hydrogenation Unit (SHU) which contains a di-olefin saturation reactor to minimise the potential for polymerisation.

The SHU reactor product is separated by a naphtha splitter to allow olefin-rich light naphtha to be fed to the gasoline pool or to act as alkylation unit feed. The heavy cracked naphtha from the bottom of the splitter is mixed with additional hydrogen to undergo further desulphurisation. The final reactor catalyst targets mercaptan desulphurisation.

FCC Naphtha cannot be routed to the NHT there for multiple reasons, the key one is that olefins in cracked naphtha provide a large part of the octane when it is blended into gasoline. When hydrotreated (rather than selectively hydrotreated in a dedicated FCC naphtha treatment unit), these are saturated and there is a very large associated loss in octane number.